Copy of Case Study 2: Learn & Mentor Methodology (LLM) in Action (Reducing Failure Demand in FMCG)
- Sean Cawley
- Jun 9, 2024
- 1 min read
Updated: Jun 11, 2024

The client – a customer service manager within a FMCG business with B2B and B2C offering.
Trained & Coached – the manager was initially introduced to Operational Excellence techniques and the mentor and manager agreed that the best focus for the following LLM sessions would be on reducing the level of customer calls into the customer service team .
Deliverables – from the coaching and subsequent mentoring sessions the following actions were delivered by the manager:
GEMBA walk - the manager sat and listened to calls to understand incoming customer issues
Identified f ailure demand - issues identified where broken processes were causing customer to call
High-level process mapping capturing the faults and processing time
Short interval control - data capture of issues captured by customer team to provide more insight into incoming call traffic
Pareto analysis of data
Problem solving event undertaken with SECAR applied
A3 business case for identified 'to-be' process - presented to business for prioritisation
Performance Dashboard with KPIs on failure demand introduced to overall business scorecard
OpEx Techniques coached
Process mapping (Waste identification SECAR)
Data analysis (Root Cause Analysus, Pareto)
Team problem solving
Performance Dashboard for Customer Service team
KPIs (SMART, leading/lagging)
Business Benefits
The following business benefits were identified and implemented
120,000 of calls per annum removed from the customer service team
Business manager with an OpEx mindset to tackle future projects
Improved customer experience
ROI on LMM event over 2000%
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